PROFESSIONAL IN EXTRUSION BLOW MOLDING
PROVIDER OF EBM PRODUCTION SOLUTIONS
|Place of Origin:||ZHANGJIAGANG, JIANGSU|
|Brand Name:||BAISU / SUNRAY|
|Certification:||CE / ISO9001|
|Minimum Order Quantity:||1 Set|
|Price:||USD 140000~150000 / Set|
|Packaging Details:||Covered with water-proof film, fastened with special container loop and hooks.|
|Delivery Time:||90 Days|
|Payment Terms:||L/C, D/A, D/P, T/T, Western Union, MoneyGram|
|Supply Ability:||100 Set / Year|
|Machine Type:||Plastic Container Making Machine||Product Range:||Drum, Tank, Container, Barrel|
|Max Volume:||250L||Material:||HMW-HDPE , HDPE|
|Capacity:||18~21 Pcs/hour||Pow. Consumption:||95 KW|
|Machine Size:||8.2x4.6x6.2 M||Machine Weight:||32.5 Tons|
|Platen Size:||1300x1400 Mm||Guarantee:||1 Year|
Plastic Bucket Drum 200l Chemical Blow Molding Double L Ring Barrel Making Machine , 220L Chemical Drum Double L Ring Barrel Plastic Blow Moulding Machine, UHMWPE L Ring Drum Blowing Machine
1. SRB200 is the special blow molding machine for UHMWPE L ring chemical drums & barrels only.
2. Its output for 9.5KG double L ring drum is 20 Pcs/hour, the daily capacity is about 480 drums.
3. UHMWPE special bimetallich 30:1 screw driven by 132KW D.C. motor + double layer bestrew FIFO head.
|Machine Model||Fixed Clamping Accumulating Head|
|Max Product Volume||250 L|
|Machine Weight||30.5 Tons|
|Machine Size||8.2*4.6*6.2 m|
|Screw Diameter||120 mm|
|Plasticizing Capacity||300 KG for UHMWPE|
|Clamping Force||1000 KN|
|Platen Size||1300*1400 mm|
|Platen Opening Stroke||800-1800 mm|
|Max Mould Size||1050*1250 mm|
|Accumulating Volume||24 L|
|Max Ejection Weight||18 Kg|
|Max Product Weight||12.5 Kg|
|Max Die Diameter||500 mm|
|Total Power||235 KW|
|Average Energy Consumption||95 KW|
Click picture above to see SRB200 production video for 220L UHMWPE drum
1. SRB200 is the 160~230L single or double L ring drums specially used fully automatic blow molding machine, it can't used for open top drums or barrels, because the bottom blowing system and hydraulic system design are different.
2. According to customers' demand, SRB200 can be made with single layer, double layer or triple layer for recycled material to save your material purchasing cost, also increase your products' market competitive power.
3. The whole clamping system can be pushed forward, easy for changing mould. Fixed structure of extrusion unit to insure head positioning. Servo motor system and gear pump are used in optimized hydraulic system, saving your energy consumption also control oil temperature.
4. Integrated machine control with large colorful screen, saving 20 moulds’ formula, 100 point parison thickness control of easy operation. Also the remote technical support is possible and easy for update your program.
5. The UHMWPE L ring drums' quality and strength is reliable to pass falling test and impact test.
1. Machine Size: 8.2x4.6x6.2 m
2. Production Area: 15 x 10 m
3. Minimum Workshop Height: 7.5 m
4. Air Supply Requirement: 1.6m3/min, 0.8Mpa
5. Water Supply Requirement: 30 Tons
6. Machine Power Consumption: 95 KW
7. Production Line Power Consumption: 135 KW
8. Whole Line Electricity Arrangement: 1000 Amps
9. Minimum Workers Number: 3 Workers
The extrusion system includes gear box, extrusioin motor, inverter, screw, barrel, head and die. The extruder adopts gradient mixing type with high-speed energy saving design. Material of screw: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥800,brittleness≤2. Material of barrel: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The head runner has good design and head matel is processed for higher hardness. The die and core will be made according to your product design and size.
Clamping unit is composed of front & back platens, clamping seat, carriage seat, mould stroking & clamping hydraulic cylinders, synchronizing mechanism, with the structure of nether crank design. Platen movements open & close, carriage up & down is assisted with linear guide rails & ball bearing sliders to increase action smoothness and position precision. The end positions & slow speed positions are controlled by proximity switches or transducers. Our nether bent arm central clamping structure insures the clamping force bearing to mould in balance, easy for scraps auto-deflashing, also good for mould's lifespan.
The electrical control system is composed of operation panel, temperature control module, PLC, input & output module, proportion board, contactors, voltage stabilized source, air swtiches, mid relays, proximity switches, inverter and motors. The operation panel contains power switch, touch screen, alarm, hot cutter knob, auto cycle button, emergency stop button, action reversion button, extruding speed button.
The hydraulic system is mainly composed of motor, pump, pressure regulating valve block, reversing valve blocks, cylinders and oil chillers. It controls platens open & close, carriage up & down, extrusion system up & down, blow pin actions, or even spinning cut and so on. Our hydraulic system has been updated with proportion valve and mechanical shuttle valve for action stability and precision. It insures the oil pressure output fast but smooth, action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air filters, air tubes, fast plugs and so on, for controlling the actions of head inner blowing, blow pin blowing, auto-deflashing, or pushing in & out for some special moulds. The necessary air pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The water system contains water distributing blocks, ball valves, tubes, connectors and so on, for chilling the screw & barrel, hard gear box, blowing units and moulds. The necessary water pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
our machine supports auto-deflashing control system and pneumatic hardware, the scraps can be on-line removed automatically through auto-deflashing mould. Scraps fall down and slide outside of machine through a slide channel. The finished products are pushed out from another side together with platen carriage down action with the guidance of bottle collective shelves. The conveyer system can be equipped to take scraps into crusher, and convey the finished products to leakage tester or packing table. During the producing period, the machine can work automatically without the worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes charge of material mixing and feeding, he collects the crushed scraps into color mixer, operate the material mixing of new material, crushed material and color master batch. After mixing he carries material into material source tank, the auto-loader will feed material automatically. The other worker takes charge of bottle packing, and take the packaged bottles into storage area.