PROFESSIONAL IN EXTRUSION BLOW MOLDING
PROVIDER OF EBM PRODUCTION SOLUTIONS
|Place of Origin:||ZHANGJIAGANG, JIANGSU|
|Brand Name:||BAISU / SUNRAY|
|Certification:||CE / ISO9001|
|Minimum Order Quantity:||1 Set|
|Price:||USD 28000-30000 / Set|
|Packaging Details:||Covered with water-proof film, fastened with special container loop and hooks.|
|Delivery Time:||60 Days|
|Payment Terms:||L/C, D/A, D/P, T/T, Western Union, MoneyGram|
|Supply Ability:||500 Sets / Year|
|Machine Type:||Plastic Bottle Making Machine||Product Range:||Small Bottles, Container, Jars|
|Max Volume:||1L||Capacity:||900 Pcs/hour|
|Pow. Consumption:||31.5 KW||Platen Size:||320x390 Mm|
16 - 32 OZ LDPE Plastic Squeeze Bottles Extrusion Blow Molding Machine SRB70D-3 , 500ml HDPE Round Bottle Blow Molding Machine , Small Plastic Bottle Making Machine
1. SRB70D-3 is double station triple head hdpe bottle blow molding machine for 1000ml as maximum.
2. Its output for 500ml round bottle is 900Pcs/hour, output for 1L round bottle is 750-800 Pcs/hour.
3. On-line auto-deflashing mould is supported to achive scraps automatic removing driven by pneumatic cylinder.
|Machine Model||Plastic Container Making Machine|
|Max Product Volume||1 L|
|Machine Weight||5.5 Tons|
|Machine Size||3.8 x 2.2 x 2.5 m|
|Screw Diameter||70 mm|
|Plasticizing Capacity||90 KG|
|Clamping Force||68 KN|
|Platen Size||320 x 390 mm|
|Platen Opening Stroke||150~500 mm|
|Max Mould Size||360 x 360 mm|
|Triple Head Central Distance||110 mm|
|Max Product Diameter or Width||85 mm|
|Material Cutting Method||Hot Cutting|
|Max Die Diameter||100 mm|
|Total Power||48.5 KW|
|Average Energy Consumption||31.5 KW|
Click picture above to see SRB70D-3 working video
1. Machine Foundation Size: 3.5 x 2 m
2. Production Area: 7 x 5 m
3. Minimum Workshop Height: 3.0 m
4. Air Supply Requirement: 1.0m3/min, 0.6Mpa
5. Water Supply Requirement: 8 Tons
6. Machine Power Consumption: 32.5 KW
7. Production Line Power Consumption: 45 KW
8. Whole Line Electricity Arrangement: 250 Amps
9. Minimum Workers Number: 2 Workers
The working flow of 5L double station plastic container manufacturing machine production flow is basically like this. The PLC in the electronic control case sends the instruction, the hydraulic system receives the instruction, the fuel tank and the motor start to operate, drives the screw to run, and extrudes the embryo through the die head. The opening and closing mold begins to be closed, the needle is blown, cooled, and plastic products are formed.
► Control Unit: WISETECH total machine programmable controller controller and ture colorful touch panel. English parameter process setting, state monitoring and products counting are convenient and intuitionistic. PLC automatic temperature control model.
► Hydraulic Unit: It adopts international famous Japan YUKEN brand hydraulic valve and seal, proportional control. And has features of high stationarity and reliability, accurate operation, long longevity, quick response and so on.
► Extrusion Unit: Hard gear surface decelerator; famous Delta inverter adopts Italian technology; Screw speed regulation adopts variable-frequency speed regulation control system. It has the features of stable rotate speed, powerful power, energy-saving and so on. Mixing screw has wide applicability to raw materials and the plasticization quality is even better. Energy-saving machine barrel and A-alloy heaters are adopted for heating
► Die Head Unit: With single cylinder material-center-in accumulator head, is smooth and dependable. This die head adopts German technology and is made by special imported steel.
► Clamping Unit: Adopts fixed mould open-closing system,fast and balanced.
► Blow Fitting Unit: Down blowing fitting is equipped.
► Lifter Unit: Four turbine reducer liter, lifting balance, quick, stable.
► Electrical Components: All of the electrical components are made in Japan and Taiwan.
The extrusion system includes gear box, extrusioin motor, inverter, screw, barrel, head and die. The extruder adopts gradient mixing type with high-speed energy saving design. Material of screw: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥800,brittleness≤2. Material of barrel: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The head runner has good design and head matel is processed for higher hardness. The die and core will be made according to your product design and size.
Clamping unit is composed of front & back platens, clamping seat, carriage seat, mould stroking & clamping hydraulic cylinders, synchronizing mechanism, with the structure of nether crank design. Platen movements open & close, carriage up & down is assisted with linear guide rails & ball bearing sliders to increase action smoothness and position precision. The end positions & slow speed positions are controlled by proximity switches or transducers. Our nether bent arm central clamping structure insures the clamping force bearing to mould in balance, easy for scraps auto-deflashing, also good for mould's lifespan.
The electrical control system is composed of operation panel, temperature control module, PLC, input & output module, proportion board, contactors, voltage stabilized source, air swtiches, mid relays, proximity switches, inverter and motors. The operation panel contains power switch, touch screen, alarm, hot cutter knob, auto cycle button, emergency stop button, action reversion button, extruding speed button.
The hydraulic system is mainly composed of motor, pump, pressure regulating valve block, reversing valve blocks, cylinders and oil chillers. It controls platens open & close, carriage up & down, extrusion system up & down, blow pin actions, or even spinning cut and so on. Our hydraulic system has been updated with proportion valve and mechanical shuttle valve for action stability and precision. It insures the oil pressure output fast but smooth, action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air filters, air tubes, fast plugs and so on, for controlling the actions of head inner blowing, blow pin blowing, auto-deflashing, or pushing in & out for some special moulds. The necessary air pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The water system contains water distributing blocks, ball valves, tubes, connectors and so on, for chilling the screw & barrel, hard gear box, blowing units and moulds. The necessary water pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
our machine supports auto-deflashing control system and pneumatic hardware, the scraps can be on-line removed automatically through auto-deflashing mould. Scraps fall down and slide outside of machine through a slide channel. The finished products are pushed out from another side together with platen carriage down action with the guidance of bottle collective shelves. The conveyer system can be equipped to take scraps into crusher, and convey the finished products to leakage tester or packing table. During the producing period, the machine can work automatically without the worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes charge of material mixing and feeding, he collects the crushed scraps into color mixer, operate the material mixing of new material, crushed material and color master batch. After mixing he carries material into material source tank, the auto-loader will feed material automatically. The other worker takes charge of bottle packing, and take the packaged bottles into storage area.