PROFESSIONAL IN EXTRUSION BLOW MOLDING
PROVIDER OF EBM PRODUCTION SOLUTIONS
|Place of Origin:||ZHANGJIAGANG, JIANGSU|
|Brand Name:||BAISU / SUNRAY|
|Certification:||CE / ISO9001|
|Model Number:||5L EBM SRB65|
|Minimum Order Quantity:||1 Set|
|Price:||USD 23500-25000 / Set|
|Packaging Details:||Covered with water-proof film, fastened with special container loop and hooks.|
|Delivery Time:||50 Days|
|Payment Terms:||L/C, D/A, D/P, T/T, Western Union, MoneyGram|
|Supply Ability:||500 Sets / Year|
|Machine Type:||Plastic Ball Making Machine||Product Range:||Toy Balls Dia.50~85mm|
|Max Volume:||2L||Material Source:||LDPE|
|Ball Capacity:||1100 Pcs/Hour||Power AVG.:||27.5 KW|
|Platen Size:||320x390 Mm||Guarantee:||1 Year|
Kids Ocean Plastic Ball Making Machine , Small Plastic Ball Manufacturing Machine 27.5KW SRB65-2, Small Balls & Toys Blowing Bottle Machine, LDPE Toy Balls Blow Molding Equipment
1. Reasonable structure design and solid frame manufacturing to insure running stability.
2. Machine total control system with convenient operation page design suitable for remote technical support.
3. Stable performance, mature hydraulic and electric design, low problem rate to reduce your production cost.
1. SRB65-2 is double head extruder blowing mahcine for plastic balls, small plastic bottles & other small toys.
2. Its output for Dia.75mm ocean ball is 1100 Pcs/hour, the daily capacity is about 26500 ocean balls.
3. Production needs 100 point parison thickess controller to offset parison vertical extension & even wall thickness.
|Machine Model||Plastic Bottle Making Machine|
|Max Product Volume||2 L|
|Machine Weight||4.5 Tons|
|Machine Size||3.8 x 1.8 x 2.5 m|
|Screw Diameter||65 mm|
|Plasticizing Capacity||75 KG|
|Clamping Force||68 KN|
|Platen Size||320 x 390 mm|
|Platen Opening Stroke||150~500 mm|
|Max Mould Size||360 x 360 mm|
|Four Head Central Distance||160 mm|
|Max Product Diameter or Width||135 mm|
|Material Cutting Method||Hot Cutting|
|Max Die Diameter||95 mm|
|Total Power||41.5 KW|
|Average Energy Consumption||27.5 KW|
Click picture above to see the video for making ocean balls
● Kids ocean ball blow molding equipment SRB65-2, is single station double head EBM.
● Max product volume is 1L, used for plastic ocean ball, sport water bottle, small jars and toys.
● Its output for Dia.75mm ocean ball is 1100 Pcs/hour, daily production capacity is 26500 Pcs.
● High-hardness alloy coating screw driven by SIEMENS motor for plasticizing capacity 75KG.
● Nether bent arm central clamping unit with linear guide rails for platen moving in stability.
● Double cavity head with reasonable runner design and refined surface process technology.
● Updated hydraulic system with proportional hydraulic valve for stable and precise actions.
● Use 2 pneumatic cylinders for head lifting, clean and easy for maintenance and repair.
● Lubrication pump, scraps slide channels, product clamping boards are included.
1. Machine Foundation Size: 3.5 x 2 m
2. Production Area: 6 x 5 m
3. Minimum Workshop Height: 3.0 m
4. Air Supply Requirement: 0.8m3/min, 0.6Mpa
5. Water Supply Requirement: 5 Tons
6. Machine Power Consumption: 27.5 KW
7. Production Line Power Consumption: 36.5 KW
8. Whole Line Electricity Arrangement: 100 Amps
9. Minimum Workers Number: 1~2 Workers
The extrusion system includes gear box, extrusioin motor, inverter, screw, barrel, head and die. The extruder adopts gradient mixing type with high-speed energy saving design. Material of screw: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥800,brittleness≤2. Material of barrel: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The head runner has good design and head matel is processed for higher hardness. The die and core will be made according to your product design and size.
Clamping unit is composed of front & back platens, clamping seat, carriage seat, mould stroking & clamping hydraulic cylinders, synchronizing mechanism, with the structure of nether crank design. Platen movements open & close, carriage up & down is assisted with linear guide rails & ball bearing sliders to increase action smoothness and position precision. The end positions & slow speed positions are controlled by proximity switches or transducers. Our nether bent arm central clamping structure insures the clamping force bearing to mould in balance, easy for scraps auto-deflashing, also good for mould's lifespan.
The electrical control system is composed of operation panel, temperature control module, PLC, input & output module, proportion board, contactors, voltage stabilized source, air swtiches, mid relays, proximity switches, inverter and motors. The operation panel contains power switch, touch screen, alarm, hot cutter knob, auto cycle button, emergency stop button, action reversion button, extruding speed button.
The hydraulic system is mainly composed of motor, pump, pressure regulating valve block, reversing valve blocks, cylinders and oil chillers. It controls platens open & close, carriage up & down, extrusion system up & down, blow pin actions, or even spinning cut and so on. Our hydraulic system has been updated with proportion valve and mechanical shuttle valve for action stability and precision. It insures the oil pressure output fast but smooth, action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air filters, air tubes, fast plugs and so on, for controlling the actions of head inner blowing, blow pin blowing, auto-deflashing, or pushing in & out for some special moulds. The necessary air pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The water system contains water distributing blocks, ball valves, tubes, connectors and so on, for chilling the screw & barrel, hard gear box, blowing units and moulds. The necessary water pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
our machine supports auto-deflashing control system and pneumatic hardware, the scraps can be on-line removed automatically through auto-deflashing mould. Scraps fall down and slide outside of machine through a slide channel. The finished products are pushed out from another side together with platen carriage down action with the guidance of bottle collective shelves. The conveyer system can be equipped to take scraps into crusher, and convey the finished products to leakage tester or packing table. During the producing period, the machine can work automatically without the worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes charge of material mixing and feeding, he collects the crushed scraps into color mixer, operate the material mixing of new material, crushed material and color master batch. After mixing he carries material into material source tank, the auto-loader will feed material automatically. The other worker takes charge of bottle packing, and take the packaged bottles into storage area.